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I've never taken one of these to bits before.  It was reassuringly close to what I was expecting.

I'll confess.  The first time I installed one of these (on a large fan in a compressor room) I didn't realise it had to be wired in series with the contactor coil.  I thought it broke the circuit directly itself.  I've a feeling I'm not the only one who's made that mistake.

https://www.youtube.com/watch?v=O_yUJ46zpVI


Files

Siemens motor overload relay teardown

This is an optional attachment for contactors that is designed to detect a motor drawing more current than normal, and triggers a latching contact that turns the motor off. Motors draw a base current that increases with the load applied. There are many things that can cause excess load on a motor, like a physical obstruction, build up of debris in a machine, loss of lubrication or just wear and tear of bearings and guides. Another common overcurrent situation is loss of a phase, where the motor struggles to turn. That can cause many machines in a factory to trip their motor protection circuits. Some do have phase failure protection that will turn the machine off if it detects a phase failure or accidental reversal of phases. You do get programmable electronic ones now, but this one is a traditional bimetallic unit with low resistance heaters in series with the load that will cause the internal trip levers to deflect according to the current flowing through them. When I showed the trip mechanism activating at the end, the cream coloured section that was popping up had both the normally closed and normally open contact plates on it. These units can save expensive motor replacements. If they start tripping regularly it may be time to check the machine is running properly. Resist the temptation to nudge the trip threshold up above a sensible level. If you enjoy these videos you can help support the channel with a dollar for coffee, cookies and random gadgets for disassembly at:- https://www.bigclive.com/coffee.htm This also keeps the channel independent of YouTube's algorithm quirks, allowing it to be a bit more dangerous and naughty. #ElectronicsCreators

Comments

Curtis Hoffmann

"Hmm. Trouble opening the case. Time to break out the surgical chainsaw."

Anonymous

Where is the hammer of knowledge when you need it?

lImbus924

I am curious: What actually is your bench power supply ? I don't specially need make and model, but the type and size/characteristics would be interesting. thank you

bigclive

It goes up to 36V with up to 5A on the 16V range and 2 on the highest range. A 30V 2A power supply is ample for most applications.