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This unit is a high power (180W per output RMS) digital amplifier.

It uses pulse width modulation and filtering to give a very high power capability with low heat.

https://www.youtube.com/watch?v=dAM882I6u7g

Files

Inside a 360W digital amplifier

I bought this amplifier purely so we could open it and take a look inside. It's a modern class-D amplifier that uses pulse width modulation and filtering to achieve high power audio amplification efficiently with low heat and size. Initially I thought it might have a dedicated chip or module for the amplification, but it seems to use discrete transistors on the output with a couple of mystery chips. The power supply is notable for using a discharge lamp ballast drive chip, presumably because it is a dual rail power supply with the zero volt output referenced to mains ground. The way the four output transistors are pinned down onto the aluminium backplate is quite interesting. The areas of most concern for reliability are the ribbon cables and the solder joints on the speaker pillar terminals I'd rather the power had been linked across with a beefier dedicated wiring loom. The unit has three operational modes:- Stereo - independent left and right channels. Parallel - One input fed to both channels (mono) Bridged - One input fed to both channels in antiphase to drive one speaker at higher power. The "ground lift" option just isolates the incoming signal cable screen from the chassis. Do not ever disconnect the mains earth/ground. This amplifier was bought from CPC in the UK. https://cpc.farnell.com/pulse/pla2180d/19-1u-amplifier-class-d-2x-180w/dp/DP36607 Note that I've not tested the audio performance of this amplifier. If you enjoy these videos you can help support the channel with a dollar for coffee, cookies and random gadgets for disassembly at:- https://www.bigclive.com/coffee.htm This also keeps the channel independent of YouTube's algorithm quirks, allowing it to be a bit more dangerous and naughty. #ElectronicsCreators

Comments

Anonymous

I think the fan is blowing out and the foam is dust filtration?

Raven Luni

Thoughts on the unidentified chips: The comparators should be used in conjunction with a triangle or sawtooth wave generator which converts a voltage level into a PWM duty cycle. Are they connected in such a way that you are able to infer that kind of relationship?

Charles

The individual conductors in those ribbon cables tend to be fairly small. Even with 6 of them for + and -, it seems odd to me to use the ribbon cable for power in a device that may consume 350W. Is it actually odd? Or is it normal in newer equipment?

bigclive

Not just thin wire, but also the dreaded IDC connectors that just cut into the side of the wires. It was the curse of the Best Boy lights by PRG where they used ribbons for motor connections.

Bill Kerr

Very clean design.

bigclive

It probably is. I haven't powered it without a load, even though it's probably safe to do so.

Mike Page

Back in the day at Megger they used a vacuum chamber to emulate altitude for special tests. I remember babysitting one such test on an OTS - oil test set. The mains supply was taken into the chamber over a ribbon cable. The pump and seal together managed to keep enough vacuum. I can't remember the altitude, but my guess is 2000m. It's higher now. There are so many places higher than that.

Mike Page

It's common to have an agreed direction for racked equipment. Otherwise the air risks going in circles getting hotter and hotter. Front in back out may well be the default.

Mike Page

I can never quite get over the teeny weeny PSU caps on Class Ds. Teeny weeny everything in fact. Those 15 vias caught my eye though.

Anonymous

Do you have a picture of the balanced input circuit board as well? I'd be interested to know what type of opamps they're using.

Mike Page

Thanks, Clive. I was looking forward to this one. I've a Crown XLS 1502 as a jobbing amp and it's great. I didn't plan to get DSP but since it has it, I use it. (Would be even better with delay for time-aligning.) The fan usually stays off making it very friendly. But the price has shot up and I might need to get a 2 channel amp for an install. Is the Pulse unit's fan annoying?

Anonymous

Sorry, to clarify at least in PC circles the fan cage is on the output side (presumably so the fan's not trying to tear itself apart) and that airflow doesn't look like out would be too bad.

bigclive

Sorry, I'm travelling with work now. I did look them up and they were very standard dual and quad low noise op amps.

bigclive

I've not tested the unit due to the lack of suitably rated speakers. You've made me realise that the temperature sensor on the amplifier heatsink might just be for fan control if it doesn't signal an ovetemp state too. The first digital amps I used on an installation were Crown and they were night and day to the old ones with massive toroidal transformers in them.

Mike Page

I think the XLS range is prosumer, but it does for me. Nobody misses old crates.

Phil Collins

I wonder what the heat output is from a rack full of those at full blast?

bigclive

I'm not sure how hot they will get under full load. But it always makes sense to have good ventilation and a clean environment for stuff like this.

that guy

Class D amplifiers exist in the limbo between analog and digital and as such I find are great ways to start internet arguments between audiophiles. They generate much popcorn worthy entertainment in comment form.

Peter Laws

Most 19" rack things (servers, switches) are front-to-back coolers. Wasn't always that way 20 years ago but is now (some switches go in the back side of the cabinet so are back-to-front). My assumption here is that, given the "filter" on the front that the fan is drawing air through that foam, across the heaters, and out the back.

Gordo

I never cease to be amazed at the lack of a massive heavy transformer and heatsinks forming part of the case. I made a HV source for calibrating old mutimeters and reforming caps a while back - sine-wave generator feeding a cheap 120W AliExpress class-D amplifier driving a pair of 380V-6V transformers. Here are some pics if anyone is interested.. https://drive.google.com/drive/folders/1Az-rTFB6dvECvZ2dCITVOYaYa44xc_0f