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This looks very similar to a charger I looked at 5 years ago, but the circuitry is better.

It would make an excellent cell holding case for a custom charge system.  In this instance I just made a few adjustments to turn it from a modestly high current charger into a basic top-up trickle charger reminiscent of the USB/solar PCB design I featured a while ago.

https://www.youtube.com/watch?v=ZyE7hnewzSk

Files

eBay trash USB charger 2023 - with schematic

Much better than the last similar looking unit, and this one is easily hackable to your chosen current by swapping resistors. In this video I did a simple hack for a 24/7 trickle charge. This unit is worth buying just for the case alone for your own custom charger project. I get the feeling this is another clone of a clone - where a circuit has been modified without fully understanding the purpose of some of the components. In the case of the strange pair of differently sized parallel resistors, I think it may be based loosely on the previous unit which had a similar arrangement. As supplied, the unit works as a very simple charger, but the current is high enough to require that you remember to take the cells out of it after a suitable length of charging time. It's too easy to forget that cells are charging and a prolonged period of high current overcharging can be detrimental to cell lifespan. NiMH (Nickel Metal Hydride) and NiCd (Nickel Cadmium) cells are not like lithium cells, where there is a very decisive end of charge state (usually 4.2V). Instead the smart chargers have to detect a slight change in voltage when a cell is fully charged and bubbles start to form on its electrodes, or they may detect a rise in temperature or stationary voltage. When a NiMH or NiCd cell is fully charged it has a chemical reaction internally that converts the gas bubbles back into liquid, and during this there is heat generated and higher internal pressure. For fixed current charging at higher currents you do have to avoid overcharging as the chemical reaction that recombines gas to liquid is only capable of handling a low level of charge current. At very low trickle charge currents, the cells can be left charging continually without affecting their lifespan too much. However, the trade-off is the time taken to charge the cells. Not an issue if they're just being topped up or being kept on standby. The other advantage of a simple charger like this is that it will handle older cells or ones that have been accidentally over-discharged, where a smart charger will either not recognise their presence, misinterpret them as being non rechargeables and reject them, or terminate the charge far too early. In the case of accidental over-discharging, a seemingly dead cell can be brought back gently in this type of charger before being charged quickly in a smart charger. Because the charger doesn't do any tests it will also work with difficult cells like the low capacity ones used in solar lights. Aside from the hack/mod that I show in the video, you could also just fine tune the current by swapping the 18 ohm resistors for a higher value. If you enjoy these videos you can help support the channel with a dollar for coffee, cookies and random gadgets for disassembly at:- http://www.bigclive.com/coffee.htm This also keeps the channel independent of YouTube's algorithm quirks, allowing it to be a bit more dangerous and naughty. #ElectronicsCreators

Comments

Curtis Hoffmann

'In this instance I just made a few adjustments to turn it from [trash]' 'into [usable trash].'

Ramast

If you get rid of the 18ohm resistors, wouldn't the LED connected to the other resistor act as a diode to prevent backward electricity flow?

Rocco Rizzo

The only problem I have with SMDs is seeing them. My old eyes need a magnifier to get them in place properly. Especially anything smaller than 1206.

Anonymous

Same boat Rocco. I tried magnifying glass but my iPhone app “Magnify” helps tremendously. Takes longer to just grab a part and solder it but keeps me in the game

Anonymous

Big Clive, related to this subject, I would love to see a video on testing found cells. By that I mean random lithium cells harvested from everything from vapes with small cells to phones and tools with bigger cells. There are the handy little TP4065 charging boards, but what it the best way to test the cells and group them together if you wanted to build a larger battery of them? If you have already done such a video, my apologies. I'll go back to remedial internet searching class.

Anonymous

Found this 'Hackable Trash' chargers on AliExpress for $2.74 (US) each, inclusive of tax and shipping charges! Thanks Clive! These will make great Christmas stocking-stuffers, once properly modified!

bigclive

When paralleling lithium cells you can use a mixture of capacities. They will act as a single larger cell. The main thing is to ensure the voltages are close before connecting them in parallel to avoid high current flow between them.

Anonymous

Worth buying for the case. The trickle charger I built uses those nice but hideous looking generic battery holders🖖

Anonymous

Clearly the makers watched your earlier video and improved this newer one to benefit from your suggested improvement! I bet your channel is bookmarked all over China! Any day now a new “trickle charge” product will appear!