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I think this one is the longest videos I've ever made!

Enjoy :)

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How To Make A Clock In The Home Machine Shop - Part 16 - Making The Motion Work And Hands

Making The Motion Works And Hands, by Clickspring. In this video I make all of the parts required for the motion work and hands. There are a lot of different operations in this video including hand turning with gravers, and depthing of small gears with a shop made depthing tool. If you would like to help support the creation of these videos, then head on over to the Clickspring Patreon page: https://www.patreon.com/clickspring ________________________________________________________ A very special thank you to Patrons Dan Keen, and Robert Shearing. ________________________________________________________ You can also help me make these videos by purchasing via the following Amazon Affiliate links: Cameras used in this video: Panasonic GH5 - https://amzn.to/2rEzhh2 Panasonic X920 - https://amzn.to/2wzxxdT Tools & Shop Products: Dykem 80300 Steel Blue Layout Fluid, Brush-in-Cap (4oz): http://amzn.to/2HGPaJJ "Solidworks 2013 Bible": http://amzn.to/2FObS1D Hegner Scroll Saw: https://amzn.to/2IhteVW Super Pike Saw Blades Size 4/0 pkg of 144: http://amzn.to/2IO6aPw Sherline Lathe: http://amzn.to/2pnXM19 Heavy Duty Arbor Press: http://amzn.to/2G4gog7 Norton 1-by-2-by-8-Inch Fine/Coarse India Combination Oilstone, Red: http://amzn.to/2tTEPb0 Digital Calipers: https://amzn.to/2IkFh4O For more info on this build, as well as other tool making info and plans, visit http://www.clickspringprojects.com Ask Me A Question: http://www.clickspringprojects.com/contact.html Abbreviated Transcript: 00:25 It's essentially a reduction gear train, that takes the single hourly rotation of the center arbor, and reduces that by a factor of 12, so that the hour hand sweeps one full revolution for every 12 hours. 00:44 The pinions and wheels for this part of the mechanism were cut at the same time as I made episode 4, but of course the wheels still need to be so I'll do that later in this video For the other parts, I'll be using these sections of rod stock, as well as some gound flat stock for the hands. So lets get started. 02:46 The finger plate tool is perfect for safely holding these awkward small parts, and I used the belt sander to bring the edges closer to the line. And I should mention that this 1" belt sander is an amazingly effective tool for quickly and accurately removing metal. Its easily one of the most useful machines in my shop. 04:44 With the profile formed, the center was drilled out, and then it was parted off and flipped end for end, to turn a seating for the minute hand. The tricky bit to form of course is that square hole, which needs to be dead on center, as well as perfectly square. 06:03 As for the previous part, the center was drilled out; although this time a little undersize, to permit the use of a shop made reamer. And that completes the 2 parts required for the minute hand. Next up is the Hour wheel pipe, which is a sort of sleeve that carries the hour hand on one end, and the hour wheel on the other. 06:58 Once the fit with the hour hand is confirmed, the center can be drilled out, and then reamed to the required dimension. Next the part needs to be reversed so that the wheel seating can be turned, but often when using ER collets to hold short parts like this, it's difficult to get the collet to hold the part accurately. 08:04 It carries the minute wheel on one end, and has a square to receive the minute hand on the other. The first job is to drill out the stock and then ream it to be a close fit on the center arbor. Next the profile was formed, and the dimensions marked out for the next operation, with a bit of tailstock support to keep the stock from deflecting. 10:13 A quick tidy up with needle files, and that's the minute pipe complete. Next up is the Intermediate wheel stud. It screws into the front plate beneath the center arbor, and carries the intermediate wheel and pinion. So it needs a thread on one end, and a nice smooth arbor surface on the other. 11:56 The final finishing was completed with needle and escapement files, followed by a light papering with fine grit abrasive paper, and then a uniform burnish of all of the inside surfaces. A light paper and polish brings up the other surfaces, and the motion work wheels are ready for assembly. 12:51 The fine adjustment screw moves the wheels closer together until I can see and feel the smoothest meshing of the teeth. I'll be using tapered clock pins to secure the mechanism in place, so I can put in a cross hole for the pin now, and also tidy up the end of the arbor. 13:39 I put in a similar hole for the intermediate stud, and then hardened, tempered and polished it. So finally, after a whole lot of work, let's put all of this together, and see how it runs. In the next video I'll make a start on the pendulum. References: John Wilding "Large Wheel Skeleton Clock" construction book can be purchased online from Ian T Cobb: http://www.clockmaking-brass.co.uk/clock_construction_books.html Making The Motion Works And Hands, by Clickspring.

Comments

Bart Jennings

Just about to get stuck in Chris! Looks great, I always look forward to seeing everything you post. You inspired me, and I'm currently on a one week "Introduction to Clock Making" course which I'm REALLY enjoying! Best wishes from UK

Anonymous

A true delight to watch. Your efforts are greatly appreciated.

Richard Betel

This video brings up a new fear: there's not too much left to this clock! (I can only think of the pendulum and the escapement... so maybe 4 videos?) What am I going to slavishly watch once you're done, Chris?!?

clickspring

Ha ha! I've got you covered Richard! The next long term project to follow this one is in development now, and promises to be a fun one :) 5 more episodes to go on this one as you suggest: pendulum, escapement, stop work, winding key/polish/assembly and another modification to the design that I'm still building up the courage to do...

Anonymous

I can't get enough of your videos. I'm fairly certain I've seen at least half of them twice. Thank you for all the effort you put into these. I hate to get greedy, but any idea on when the next episode will be out? ;)

clickspring

Great to have your support Isaac :) The next thing I want to get moving along is the Patron Series project, so I will be back on that all of next weekend. The next clock episode will follow that :)

Anonymous

Really incredible how much the hands change the look of this clock in progress! You've mentioned a few times how you're modifying plans for the clock - are they your own? Or are you working out of another clockmaker's book? Many thanks!

clickspring

Hey Jonathan, the clock is a design by well known UK clockmaker John Wilding, based on the classic "Y frame" design that was very popular in continental Europe around the 18th century. It is a fairly faithful representation of that tradition, except for the austere nature of the build - the classic pieces from that period were truly over the top elaborate affairs, so additions like the bezel are my attempt to move the design a little closer to the traditional examples. I've got another addition to make, but its high risk given that I've left it towards the end of the build, so I'm still deciding if I have the nerve to do it :)

kevin todd

Just curious have you ever got a negative comment............just awesome talent great videos.

clickspring

Plenty of constructive criticism, but nothing truly horrible no - lets not ask for trouble tho! Great to have your support Kevin :)

Tom Colson

longest video = most content to enjoy! another great episode. it must feel great to see the motion work actually in motion...

clickspring

Yes its awesome to finally be able to shoot a photo of the thing that looks like it will when finished - providing I keep the missing escapement and pendulum out of the shot! Cheers Tom :)

Matt Syme

I seriously considered skipping work so I could watch this, haha.

John Creasey

About 13 minutes in, you use a very cool looking centre punch. Did you make that, or is it a known brand? Also, are you still doing videos for Make? I heard they had some issues recently. Lastly, just want to say again how much I enjoy your work.

clickspring

Hey John, I must admit to a little scriber abuse there! Its a terrific little carbide scriber, but I tend to use it a as prick punch on brass because it has such a terrific little point. I got it from here, but they don't seem to carry it any more: <a href="http://jewellerssupplies.com.au/advanced_search_result.php?keywords=scriber" rel="nofollow noopener" target="_blank">http://jewellerssupplies.com.au/advanced_search_result.php?keywords=scriber</a> I had intended to still do the occasional video for Make: but I would be interested what the issue are that you mention, maybe PM me? Thrilled you're enjoying the videos mate, and very much appreciate your ongoing support :)

Anonymous

Another fantastic video Chris - very professional and educational. Thanks again

Paul Grodt

Wow. All this work only to discover that your minute hand is running a few hundred times too fast. You must be absolutely devastated.

Mike Michelizzi

That looks amazing! I was thinking the exact same thing as Tom. Thanks for the video!

Anonymous

Fantastic work, as usual, Chris. Truly inspiring to see it all coming together. Your precision around the finish of the parts is excellent, I hope I can do as well once I get started on my projects

Dan Cowsill

So how long did you spend just sitting there watching the motion?

PJ

Thank you Chris! Had to watch it twice to get all the flavor out of it, and thanks for the squeak! Your Superb editing, angles, close-ups and lighting, always blow me a way. So many tools of interest in this one. The tail stock holder was quite cool to let you finish off the end of the shaft. Needed something like that recently for turning 25tpi threads on a .098 rod. Binked 2 (Doh!) before I let it go. Thought of drilling some brass RB, slip fit and chucking it in the tail stock but couldn't get enough depth and still get the threading tool in there. May have to try that notch idea and give it another go. If I may ask what is the difference between escapement files and needle files? Ever so nice to see it running!!! Very Best wishes to you. ~PJ

clickspring

I'm glad you liked that little tailstock runner! That's a top John Wilding idea that's a quick and easy substitute for a full scale Jacot Tool. It's so useful and effective. Re the files, yes the main difference is really just size, the escapement files are approx 1/2 size of needle files. Cheers mate :)

Ruben vd Merwe

Hi Chris, was watching the ocean break over the rocks when i saw you had a new vid. Wife complained and ended up wathing with me! :-) awesome as usual very glad glad that you are persisting in completing the clock! It looks stunning! It is my birthday soon, so i will send you my adress. Very well done! Ruben

Johnno Dee

Hi Chris, great video as usual. Had a chuckle about how you describe taking a part from being covered in milling marks to a mirror finish as "a quick clean up". Looking forward to the next one...

Anonymous

Clear, precise and well explained - as usual! Wonderful video of beautiful work. If you are doing this class of work after only 4 years, I can't wait to see whats coming!

Paul Busby

Another amazing video. With the wheel crossing. If you didn't want crisp corners would it not be easy to use the mill and cut right to the line. Using a rotary table to match the gear curve. Seem like the crossing takes the longest out of the whole gear making process.

clickspring

Easier, but I wouldn't say easy. Crossing out is definitely the most time consuming part, and yes a rotary table can be used to speed up the process, but it's not without its own time consuming issues. The cut left from an small end mill is too unfinished to be acceptable as the final surface, so there is still no avoiding those final finishing steps to get the work to the required standard, but it will give a more accurately dimensioned surface on which to begin that process. Forming the square corners is the bulk of the work, and that remains unavoidable even with the help of a rotary table, so for me a rotab would maybe speed things up, but not by much . Cheers Paul :)

Kenneth Klose

What's the purpose for milling out the middle section of the minute pipe?

clickspring

Hey Kenneth, so that it can be gently squeezed and create a light friction fir on the center arbor. Cheers,

Ivar Ryding

We've all seen you can build a bloody amazing clock with polished brass and everything square.. I'd love to see you throw something (functional) together from whatever junk you find laying around, not caring about crossing out wheels, not caring about alignment and bluing, and just do it "raw" Like made from old rusty steel plate from the former sovjet union or something