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Hi everyone!!

I needed something with a bit more grunt that my all metal CNC that I made a while ago so I decided to build myself something that could do aluminium and steel a bit faster and with more precision.

The speed comes from the Nema23 motors, with 3Nm each those have enough torque to move at up to 2.5 m/s without loosing steps. The precision comes from the ball screws. Those don't stretch like belts so I can be sure that each carriage is going to be moving precisely the amount I want. I went the extra mile and got a 1.5 Kw spindle with an ER11 tool mount and a VFD. The rigidity between the spindle and the XY table is quite good although things can start to vibrate a bit if pushed too hard. 

I can mill steel probably 20 times faster than the old one unfortunately I don't have any bits for alu that fit the ER11 collet so I'll need to get a new set. Either way, aluminium seems to go down easily with two flute bits. 

I added a few features that I borrowed looking at Bridgeport style knee mills. One is the lifting table as it will help me fit taller parts. The other one is the tilting turret that may come in handy when doing weird angled chamfers or dovetailed slots (who knows?).

I hope you enjoy the video, the files will be available in the shop in the coming days and I'll send the proper codes then. 

As always please let me know your thoughts down below. Thanks!!!

Files

3D PRINTED CNC KNEE MILL FROM SCRATCH - PATREON PREVIEW

Enjoy!

Comments

Michael Schecker

Cause i am master in precisision mechanics .... i am milling since 1976 My tip for steel milling: calculate ~ 0,03mm for each milling cutter edge use max dense milling cutter with 4 edges (it can take more force) use smaler milling cutter for less force. For the 2 ... 3mm in your steelprofile i would use a 2,5 or 3mm milling cutter. Beware of cheap china cutters. Their coating (TiNi is gold colored) are so bad the cutting edges are round an did not cut as a good tool will do. Milling steel with IPA isn´t a good idea. IPA cools but did not lubricate. Look for cutting oil as foam. To prevent the milling zone and complete machine from oil use a shield made from plasticine

Daniel Johnson

What's the longest length of 2040 aluminum extrusion in the build? I have issues sourcing long lengths of the stuff locally. Online I'm looking at ~$25 USD per1200mm bar. I never started the CNC router build, but might take priority.

Ivan Miranda

Thanks for the tips, I have in my todo list to connect the spindle to the Duet3 (it is now on manual mode) so I can calculate the feed per tooth straight on Fusion360 CAM and not wing it as I do now. I only do IPA on aluminium as steel can easily spark (not that I didn't have that issue with alu and my ungrounded spindle). I should totally add a way to collect the cooling and add an active cooling system. Cheers Michael!

Ivan Miranda

My 3D model says 677.8 mm Where are you based? You should join the Discord as more people will have this issue and someone may have found a cheaper way to get those.